ERAU Sculptural Projects – Peter Forster

Blueprint Drawing & Digital Modeling

Precision 3D modeling using Autodesk AutoCAD and Fusion 360
Creation of engineering-ready drawings and digital prototypes
Development of accurate geometric layouts for fabrication

Engineering Collaboration

Seamless coordination with aerospace engineers
Structural load analysis and design refinement
Translating artistic concepts into engineering-compliant forms

Structural Welding

Heavy structural welding for durable frameworks
Fabrication of high-strength internal support systems
Specialized welding for stress-bearing joints

Meticulous TIG Welding

Ultra-clean TIG seams for visible exterior surfaces
Fine metal control for precision contours
Aesthetic welds that require minimal finishing

Custom Panel Fabrication

Cutting, forming, and shaping bespoke stainless steel panels
Crafting components impossible to source commercially
Achieving consistent geometry across irregular surfaces

Formed Panel Integration

Fitting structural frames with hand-formed stainless steel panels
Achieving aerodynamic surface continuity
Integration of compound curves and complex geometries

Optical-Grade Mirror Finishing

Progressive polishing through multiple grit stages
Achieving an optical-grade mirror finish on stainless steel
Producing reflective surfaces suitable for architectural or aerospace display

Pattern Making

Traditional pattern making for complex forms
CNC-assisted and hand-finished molds
Ensuring dimensional accuracy from model to final casting

Mold Making

Fabricating molds from completed patterns or originals
CNC-cut mold components with precision alignment features
Hand-finished surfaces for clean pulls and reduced casting flaws
Maintaining fidelity from mold cavity to final casting

50 Years Experience

Over 50 Years of Foundry Experience
Direct, hands-on involvement in every phase of the metal-casting process
Mastery of surface refinement: chasing, tooling, defect removal, and structural correction
End-to-end quality oversight—from molten pour to final polish, ensuring museum-grade results

Moving & Rigging Expertise

Precision handling of heavy sculptures, molds, and machinery
Advanced rigging strategies for safe lifting and controlled movement
Use of chain hoists, gantries, cranes, and custom-built lifting fixtures
Secure transport prep: strapping, cribbing, blocking, and vibration mitigation
On-site installation with exact alignment and structural anchoring

Construction & Pre-Installation

Experienced working directly with contractors on pre-installation of engineered components
Integration of appliances, structural mounts, and anchors
Designs built and engineered for wind load, coastal environment durability, and long-term stability
Familiar with on-site coordination, tolerances, and installation sequencing

Final Installation & Verification

Complete oversight from concept to installed final product
All work performance-tested in situ — proof is in the pudding

Maintenance Rhythm

Routine structural inspections
Surface cleaning and corrosion control
Monitoring hardware fatigue from windload, salt air, and vibration
Replacing degraded components before failure
Reporting to ensure ongoing engineering and safety compliance

peter@peterforster.com 407・556・5858

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